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PAS-X Business Functions

Business Functions

 PAS-X Business Functions




 Material Flow
 Material Identification
 Transport Control
 Cold Chain Monitoring
 Production Line Supply
 Automated Transport Systems
 Forklift Control Systems
 Serialization
MATERIAL TRACK & TRACE
In-plant Material Flow
One of the essential core functions of PAS-X is to secure in-plant material flow throughout the pharmaceutical production process.

The PAS-X business function MATERIAL TRACK & TRACE is made up of modules. It contains business subfunctions for manual and automatic transport control as well as in-plant administration of shop floor storage areas.

Material Track & Trace The business subfunctions for transport control cover the complete material flow, from goods receipt, to quality control, to production, through to packaging, order picking and shipments. By adding shop-floor-related functions for material flow control, MATERIAL TRACK & TRACE is an ideal complement to the material management functionality of classical ERP systems.

For example, it provides mobile terminals that support every transport and walk the operator through the entire transport process.
Material Identification
Materialidentifikation
Source: Schering-Plough
MATERIAL TRACK & TRACE ensures that the materials used in pharmaceutical production are uniquely identified on receipt by means of barcodes or transponders. The system supports a multi-step identification concept, which starts with the labeling of pallets, including pallet documents, and reaches down to single handling units.
Transport Control
MATERIAL TRACK & TRACE supports flexible mapping of the entire material flow in production and facilitates more efficient transport control procedures. All in-plant material movements are logged in an audit trail. Through its tracking function, MATERIAL TRACK & TRACE supports uninterrupted tracking of the entire material flow. Standard information functions provide details about material quantities, available batches, batch qualities, and storage locations. At all times, users have access to the necessary work instructions and transport information via stationary computers or mobile radio terminals.
Cold Chain Monitoring  Top of Page
Special functions, such as cold chain monitoring for temperature-sensitive products, round off the range of functions offered by MATERIAL TRACK & TRACE.
Production Line Supply  Top of Page
MATERIAL TRACK & TRACE uses the Order Picking business subfunction to compile input materials for production (line supply). In other words the software is able to supply the packaging lines, for example, with the required packaging materials. MATERIAL TRACK & TRACE also supports automatic control of material replenishment for production lines, particularly for large batches which have to be supplied in several steps.
Automated Transport Systems  Top of Page
MATERIAL TRACK & TRACE also offers specific business subfunction which enable easy configuration of different systems for transport control:
  • automatic guided vehicles
  • roller conveyors
  • overhead conveyors
Forklift Control Systems  
Staplerleitsysteme MATERIAL TRACK & TRACE also includes a Forklift Control business subfunction to establish transport control features for forklifts. The transport orders are communicated to the forklift through radio transmission. Pending orders are displayed to the driver on mobile terminals or forklift-mounted terminals with a touch-screen. Computer-supported forklift activities increase transport safety and efficiency of material flow operations. Even when a large number of forklifts is interfaced to the MES, the system still stands out and operates with a high degree of transparency and efficiency.
Serialization Track & Trace
Numerous systems have to work together flawlessly to ensure that a pharmaceutical product is marked and labeled, identifiable and traceable every step of the way along the entire value chain, starting with manufacturing and packaging through storage and shipping all the way to dispensing the drug to the patient. The components involved are in-house material flow, manufacturing documentation, labeling and identification systems, and systems that manage storage logistics. Last but not least, a central database is required which can be globally accessed by all supply chain partners and which identifies products down to the level of their individual packaging.

The MATERIAL TRACK & TRACE business function of PAS-X has a modular structure. Its many subfunctions make sure that your company will be in complete compliance with any future legal regulations in this environment:
  • Management of serial numbers in your plant
  • Management of packaging hierarchies
  • Support of business processes in packaging and at the local storage locations
  • Mobile terminals in packaging and warehouse
  • Management of packaging lines
  • Complete MES integration
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