Data collected during manufacturing processes is valuable, in particular with regard to GMP requirements, i. e. in the archiving of electronic batch records and in helping to identify areas where the manufacturing process can be optimized. In order to be useful, however, this data needs to be processed and analyzed in a suitable format.
MANUFACTURING INTELLIGENCE is a PAS-X business function which helps you to access manufacturing data and assess it to enhance performance within your manufacturing processes. MANUFACTURING INTELLIGENCE gives you business subfunctions as a basis for using specific criteria to assess and evaluate your production processes, map them graphically, analyze them, and optimize them to suit your specific requirements.
Werum offers access to the data through a number of different tools and for a variety of use cases - for simple, printable reports all the way through to complex MII-based information portals. The foundation for this is the transparent PAS-X data model to which the user has access through different configurable methods.
The transparent data model enables the user to access the data in PAS-X. The Crystal Reports tool facilitates easy design and generation of reports. Our standard PAS-X delivery, which varies according to the business functions used, contains preconfigured reports. Once you are trained to work with Crystal Reports, you can modify these standard reports and adjust them to your needs. You can also generate completely new reports using the Crystal Reports Engine.
The evaluation package incorporated into MANUFACTURING INTELLIGENCE: provides you with predefined evaluations based on PAS-X standard data models without the need for any configuration on your part. For example, you can generate overview charts on materials, deviations or process data for your manufacturing or packaging operations. Visual representation of the evaluation data in the form of diagrams makes it much easier to understand correlations, trends, and results, and thus increases transparency in the pharmaceutical manufacturing process.
The performance function of MANUFACTURING INTELLIGENCE: is preconfigured and based on QlikView software by QlikTech International AB. Quick implementation and intuitive operation are among the most significant advantages of this software solution. Based on the standard PAS-X data model, this evaluation package provides you with evaluations on the most important manufacturing data.
Through mouse click, the end user can display the evaluations in graphical form. Special standard functions make it easy for the user to filter out the relevant data from the comprehensive data model and display it in a chart.
The manufacturing process must also be made transparent for the business management level, so data from the production process needs to be logged in detail and converted into meaningful key performance indicators for evaluation by the executives.
PAS-X features flexible data acquisition dialogs. Users can manually enter equipment operating states, but there are also automatic equipment interfaces through which current operating data and operating state changes are supplied to the system.
Further in-depth assessment of operating data also requires the logging of operating times, for example, in order to calculate key production indicators. Machine runtimes, operating times, malfunction periods, idle times, and cycle time calculations are among the relevant operating data. The registered values are the basis for obtaining OEE, TPM, and other enterprise-specific figures, which are frequently used for in-house benchmarking.
Typically management will require the following key performance indicators:
Cycle times
Productivity
Quality indicators
Acquiring operating data through PAS-X provides all the necessary information for calculating overall productivity and product quality, a vital stage in the context of cost assessments for value chain analysis.
MANUFACTURING INTELLIGENCE: evaluates operating data and helps you to achieve simple, flexible and prompt reporting. MANUFACTURING INTELLIGENCE: also assists you in determining objective efficiency and performance factors within organizational work structures, such as group work. PAS-X offers special software components for KPI calculation, analysis and graphic presentation.
When interfaced with SAP MII, MANUFACTURING INTELLIGENCE offers a further option for determining global KPIs and key production indicators. MANUFACTURING INTELLIGENCE can evaluate and display data from PAS-X, MII and other customer-specific systems (such as LIMS, Asset Management Systems, etc.) in MII. This would be the preferred method if you already use MII, e.g. for interface integration.
Data evaluation with MANUFACTURING INTELLIGENCE provides transparency and enables objective assessment, both of which eventually lead to optimization of your business processes. Simple and individual configuration of key operating indicators to your own specifications allows for highly flexible use of your MES system.
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